Product Introduction:5 Axis Milling/drilling Controller With PLC
ECN5000TM milling controller is a new generation of CNC system .As the upgraded version, it supports milling, boring and drilling cycle. It employs 32 bits high-capability CPU and very large scale programmable device FPGA, applies real-time multi task control technology and hardware interpolation technology, and is able to perform µm level precision motion control and PLC logic control.it is an advanced cnc motion controller with PLC.
●Five axes control; 5 axes linkage; 2 analog spindles
●1ms interpolation cycle, 0.1μm control precision.
●Two channels -10V ~ 10V analog voltage output, support double spindle control
●Linear type, index type and S type etc. acceleration and deceleration types can be chosen.
●Embedded with PLC programming, the current running PLC programming can be chosen
●PLC displayed online, real time monitoring, signal real time tracing
●Supports statement type macro programming, supports macro codes with parameters calls.
●Flexible tapping and rigid tapping can be set by parameters
● Includes spiral, scaling, polar coordinate, fixed circle and a variety of slotting compound cycle function.
●Includes historical alarm and resume operation functions, it’s convenient for users to operate and maintenance.
● Support multi-level passwords for equipment maintenance and management
● 36 point general input/36 point general output
●Support standard RS232 and USB port, support U disk documents operation, system configuration and software updated, it can meet the functions that documents transfer, serial ports DNC machining and USB online machining.
● Control axis: 5 axis (X, Y, Z,A,B)
● Linkage axis: 5 axis Feeding axis functions
● Position command range:
Metric input (G21) -9999.9999mm ~9999.9999mm, the minimum command unit: 0.0001mm
Inch input (G20): -999.9999inch ~999.9999inch, the minimum command unit: 0.0001inch
● Electronic gear ration: command multiplier 1 ~ 65536, command multiplier1 ~65536
● Rapid traverse speed: maximum 60m/min
● Rapid traverse override: F0, 25%, 50%, 100% four levels real-time tuning
● Cutting feed rate: maximum feeding speed: maximum 15m/min (G94) or 500.00mm/r (G95)
● Feed rate override: 0 ~ 150% sixteen-level real-time tuning
● Manual feed rate: 0 ~ 150% sixteen-level real time tuning
● MPG feeding: 0.001mm, 0.01mm, 0.1mm, 1mm four gears
● Single step feeding: 0.001mm, 0.01mm, 0.1mm, 1mm four gears
● Interpolation mode: linear interpolation, arc interpolation, spiral interpolation and ragid rapping
● Automatic chamfer function
● Cutting feeding: before the acceleration and deceleration linear type, before the acceleration and deceleration Stype, after the acceleration and deceleration linear type and after the acceleration and deceleration index type.
● Fast moving: before the acceleration and deceleration linear type, before the acceleration and deceleration S type, after the acceleration and deceleration linear type and after the acceleration and deceleration index type.
●System with preview function, it can read 15 NC programming, make small line interpolation in high speed and smooth, it’s suit for components machine tool’s processing.
● The original speed of acceleration and deceleration, end speed and acceleration&deceleration speed set by parameters.
● Manual mode, hand wheel mode is after acceleration and deceleration control, hand wheel mode can choose emergency mode or full operation mode.
● Rapid positioning can choose linear or broken line.
Spindle axis functions:
● Two channels -10V ~ 10V analog voltage output, support double spindle control
● Spindle encoder: encoder lines can be set (100 p/r ~ 5000p/r)
● Encoder and spindle’s transmission ratio: (1 ~ 255):(1 ~ 255)
● Spindle ration: 50% ~ 120% eight stages real-time turning in total
● Spindle axis constant line speed control
● Tapping circle, rigid tapping
● Tool length compensation
●Thread pitch error compensation: Compensation points, compensation interval, compensate original position can be set.
●Backlash compensation: can set reverse interval to interpolation machine tool by fixed frequency or lifting speed mode.
● Two levels PLC programming, operation speed is 1.5μs/ step basic instruction; 4700 steps mostly, the cycle of the first level programming is 8ms.
● Support PLC warning and PLC alarm.
● Support multiply PLC programming (mostly 20), the current PLC programming can be chosen.
● 45 kinds of commands (10 kinds of basic commands, 35 kinds of function commands)
● I/O unit input/output: 36/36
● 7.0 inch wide-screen LCD, 800×480 lattice
● Chinese, English etc multiply language display
● 2D tool path displays.
● Real-time clock
● Operation modes: edit, automatic, input, machine tool reset, hand wheel/single-step, manual, DNC.
● Multiple operate authority management.
● Alarm logging
● Program capacity: 56MB, it can store 400 programmings mostly (includes sub-programming, Marco programming)
● Edit function: Programming/programming segment/word retrieval, amend, delete, copy, and stick
● Programming format: ISO code,supports statement macro program, supports relative coordinate, absolute coordinate and polar coordinate.
● Programming calls: supports macro with parameters calls, level 4 subprogram nesting.
● RS232: parts program, parameters and some documentation two-way transmission, supports PLC program, system software serial ports update.
● USB: U disk documentation operation, U disk processing directly, Support PLC program, system software U disk update.
● Support serial port DNC processing function and USB online processing function, reliability and safety
Reliability and safety function
● Emergency stop
● Hardware route limit
● Software route inspect
● Data backups and Data recover.
Positioning (rapid traverse)
Linear interpolation (cutting feed)
Mechanical coordinate system
Circular interpolation CW (clockwise)
Workpiece coordinate system1
Circular interpolation CCW(anticlockwise)
Workpiece coordinate system2
Delay, exact stop
Workpiece coordinate system3
Store route detection function connected
Workpiece coordinate system4
Store route detection function broken
Workpiece coordinate system5
Cancel polar coordinate instruction
Workpiece coordinate system6
Polar coordinate instruction
Additional workpiece coordinate system
XY plane selection
Single direction positioning
ZX plane selection
YZ plane selection
Automatic corner ratio
Anticlockwise circle internal groove milling
Clockwise circle internal groove milling
Anticlockwise entire circle finish-groove milling
Coordination rotation cancel
Clockwise entire circle finish-groove milling
High speed deep hole processing cycle
Anticlockwise circle external finish-groove milling
Left rotation tapping cycle
Reference position return checking
Fine boring cycle
Return to reference position
Fixed cycle cancel
Return from reference point
Drilling cycle (spot drilling cycle )
Return to 2, 3, 4 reference point
Drilling cycle, point boring cycle
Chip removal drilling cycle
Clockwise external circle external finish-groove milling
Right rotation tapping cycle
Clockwise tangle groove milling
Anticlockwise tangle groove milling
Anticlockwise tangle internal finish-groove milling
Back boring cycle
Clockwise tangle internal finish-groove milling
Anticlockwise tangle external finish groove milling
Clockwise tangle external finish groove milling
Corner offset circle interpolation
Tool radius offset cancel
floating coordinate system setting
Left tool radius offset
Right tool radius offset
Positive tool radius offset
Constant speed control (cutting speed)
Negative tool radius offset
Constant speed control cancel (cutting speed)
Tool length offset cancel
Return original plane
Ratio zoom cancel
Return R point plane
ECON provide technical service from start to end,and will offer one year warranty. Any problem,can send e-mail to our technical engineer and sales,or directly chat on our website.
Payment and Delivery:
ECON supports T/T,Paypal,Western Union to make payment. We can arrange express,air and sea shipment,we have professional team to deal with logistic.